Custom Spray Lances, Pipework & Spray Bars

  • Prill Plant Lances
  • Prill Plant Lances
  • Lances
  • Lances
  • Manufacturing Lances
  • lances
  • RFGP Spray bar and flange for refineries
  • Full NDT testing - Pipework
  • Custom Spray bar - water treatment
  • custom lance tag and QA management
  • Assembly spray bar - in-house quality control
  • Torch oil spray nozzles insulated lance - refinery - oil and gas industry
  • Assembly of Spray Bar - custom nozzle inserts by Spray Nozzle Engineering
  • Dual fluid cooling retractable lance for refinery - oil and gas industry
  • Weld qualification to all pipe and petrochemical codes available
  • Tag and inspection - documentation for all custom nozzles
  • Lances and hose assemblies for spray drying chamber top - dairy industry
  • Integrated custom Spray bar nozzle - refineries - oil and gas industry
  • Hybrid metallic and RFGP Spray bar and flange for refineries
  • Custom lance and storage solutions

  • Complete spray lance and spray bar systems
  • Full NDT and QA standards to ASME
  • Unique connection systems threaded, flanged and weld
  • Stuffing boxes for oil, gas and petrochemical and applications

Custom design, manufacturing and in-house service / repair of lance pipework and spray bars

Spray Nozzle Engineering manufacture injection quills, also known as spray quench, spray bars or injection lances. We design and supply custom made spray bars based on the type of fluid and its velocity. During the design process we also consider factors such as the gas pressure, inlet temperature, target temperature, inlet humidity and gas flow.

We work in conjunction with a team of engineers that design solutions based on water conditions, pressure, temperature and cleanliness. The lances are used in gas scrubbing, refineries, chemical plants, among a long list of industries. Spray Nozzle Engineering works to your requirements, from the most simple to the most complex.

Custom Spray Lances

Lances and hose assemblies for spray drying chamber top - dairy industrySpray Nozzle Engineering was the first nozzle manufacturer in Australasia to offer a complete design, construct and deliver service relating to process pipework solutions, complimenting their industrial spray nozzle and atomisation technology. As most applications require the accompanying inlet or connection and mounting systems, Spray Nozzle Engineering is able to supply a variety of both standard and custom mounting, pipework and connection choices.

Our engineered products division has been custom designing and delivering nozzle connection and pipework-lance systems for process Industries for over 30 years.

With there earlier work in both the petrochemical and pollution control industries, the ability to offer ancillary and associated feed pipe spray lance technology that both fed and fixed the nozzle in place within the process, vessel or application; has made Spray Nozzle Engineering the one stop source for complete spraying solutions. If it’s fluids or a mixture of fluid and air or steam that you wish to atomise, the company has an engineered spraying solution to meet your specific needs.

Spray Nozzle Engineering manufactures and supplies inline or concentric spray lance pipe systems, designed to operate at all pressures, at specified temperature and chemical environments, or with the ability to be retracted during process such as retractable lance systems with “stuffing box” arrangements.

Whether threaded, welded, flanged or with optional no thread duro-lok attachment technology, Spray Nozzle Engineering provides a solution in any material from PTFE, to stainless, high temp alloys, silicon and hastelloy.

Find out more about our in-house engineering design team.

Spray Bars and Pipework

Assembly spray bar - in-house quality controlSpray Nozzle Engineering offers a custom blowing solution with compressed air blowing nozzles and air knives. With custom spray manifolds in any size or configuration for applications as diverse as packaging, to steel mills, paper mills, water treatment just to name a few.

Working to high standards to both petrochemical and ASME pipework code standards, Spray Nozzle Engineering has been at the forefront of fit for purpose designs, NDT and pressure pipe engineering for Spray Nozzles since 1988. Whether it be ASME B31 or any other code, please talk to us about your needs, and chances are we have done it before.

With industry experience and knowledge and an understanding of not only how our Spray Nozzles are used, but more importantly how you need to insert or remove them from your process during down time and with ease of maintenance in mind; our experience extends to the manufacture of everything from entry level and kit form spray bars for mining applications, to project engineered injection quills, also known as spray quench, spray bars or injection lances.

Working closely with the client or designers, our team can design and supply custom made spray bars based on the type of fluid and its velocity. During the design process we consider factors such as the gas pressure, inlet temperature, target temperature, inlet humidity and gas flow. We work in conjunction with a team of engineers that design solutions based on water conditions, pressure, temperature and cleanliness. The lances are used in gas scrubbing, refineries, chemical plants, among a long list of industries.

Spray Nozzle Engineering works to your requirements, from the most simple to the most complex. Find out more about our engineering solutions.

 

Custom Spray Bars, Injection Quills and Spray Lances

  • Common Design Requirements:

    • ASME B31.3 – Process Piping
    • ASME B31.1 – Power Piping
      • Boiler External Piping (PP Authorisation)
      • Nonboiler External Piping
    • ASME Boiler and Pressure Vessel Code Section VIII, Division 1 (U and UM Authorisations)
    • Welding qualification to ASME B&PVC, Section IX
    • NACE compliance

    Common Materials:

    • Carbon Steel
    • Alloy Steels
    • Stainless Steel
      • 310, 316, 321, 347
      • Duplex 2205
    • Nickel Alloys
      • C-276, C-22, 625, 825

    Mechanical Inspections:

    • RT – Radiographic
    • UT – Ultrasonic
    • PT – Visible Dye Penetrant
    • Hydrostatic
    • Hardness
    • PMI – Positive Material Identification

    Performance Inspections: 

    • Flow
    • Spray Angle
    • Cone Shape
    • Droplet Size
    • Special Customer Requirements